![Brian Stall](/img/default-banner.jpg)
- Видео 24
- Просмотров 395 612
Brian Stall
Добавлен 1 дек 2011
Okuma CNC VMC Milling Demo - OSG VU R Cake Mold
Watch high efficiency 3D die milling with new OSG Tool Variant Radius Tools.
Просмотров: 835
Видео
Okuma GENOS M560V Generic Demo - 1018 Steel
Просмотров 4,8 тыс.5 лет назад
Generic demo showing rigidity and speed of Okuma GENOS M560V vertical machining center with 15K Big Plus CAT40 spindle.
Okuma Gosiger vase
Просмотров 6236 лет назад
Gosiger Inc. demonstrating aluminum machining of thin wall vase. Utilizing Okuma MU-4000, Autodesk PowerMill, Iscar cutting tools and SpinJet, Haimer and Schunk tool holders.
Bridgeport V320 5F Testing Compilation
Просмотров 4786 лет назад
Hardinge Bridgeport's new 5 face vertical machining center. Mitsubishi M80 control. Maximum 4 axis simultaneous capability. Includes Simple TCP and Simple Inclined Surface functions.
Okuma M560V - Dynamic Machining - Seco Tools - 4140 Steel 36Rc - BlueSwarf
Просмотров 128 тыс.8 лет назад
Demonstration showing various dynamic machining methods and tooling. Okuma GENOS M560V, Esprit CAM, Seco Tools, and Fahrion Holders. End mill cutting parameters determined with BlueSwarf tap testing and dashboard.
High Feed Test V1000 vs GX1000
Просмотров 1,3 тыс.8 лет назад
Hardinge Conquest V1000 compared to GX1000, High Feed Cutting
Okuma GENOS M560-V Hard Milling S7 56Rc
Просмотров 8 тыс.9 лет назад
This video demonstrates the Okuma GENOS M560-V vertical machining centers capability machine hard material for die/mold application. The machine only has standard options. 15K Big Plus spindle and Hi-Cut. Surface finish was the main objective for testing. Surface finish measured 0.49 - 0.61 Rz um on right side core and cavity.
Okuma OSP Suite
Просмотров 11 тыс.9 лет назад
A brief overview of Okuma's new OSP Suite control interface.
Gosiger's Hardinge Conquest V1000 Sprocket Standard Demo
Просмотров 3,9 тыс.9 лет назад
Demonstrates the wide range of Hardinge Conquest V1000 Vertical Machining Center capabilities. Ranging from "Job Shop" to high efficiency strategies.
Involute Milling - Okuma Multus B400II - Esprit - Sandvik Coromant
Просмотров 6 тыс.9 лет назад
Okuma Multus B400 II gear milling 70mm Ø spur gear. Programmed with Esprit 2015 R1. Sandvik Coromant 161 gear milling cutter and CoroMill 327 slotting cutter.
Quattro Power Test V1000 vs GX1000
Просмотров 2 тыс.9 лет назад
Hardinge Conquest V1000 vs GX1000 face milling in steel
Square 6 Power Test V1000 vs GX1000
Просмотров 1,4 тыс.9 лет назад
Hardinge Conquest V1000 compared to GX1000 slotting in steel.
Gosiger - High Efficiency Machining - Okuma MB-4000H - Esprit Profit Milling
Просмотров 2,8 тыс.10 лет назад
Constant Chip Load and Constant Tool Engagement Angle
GOSIGER - OKUMA GENOS M560V-4140 STEEL 36Rc-SANDVIK-ESPRIT PROFIT MILLING-HSM
Просмотров 179 тыс.10 лет назад
Okuma GENOS M560V - High Speed - Efficiency machining of prehardened 4140 steel. Sandvik Coromant tooling. Esprit CAM software - Profit milling.
Gosiger - Okuma GENOS M560V - Finishing Hard Milling - D2 62Rc
Просмотров 11 тыс.11 лет назад
Gosiger - Okuma GENOS M560V - Finishing Hard Milling - D2 62Rc
Gosiger - 5 Axis Simultaneous - Impeller - Okuma - MU-500VA - Esprit
Просмотров 3 тыс.11 лет назад
Gosiger - 5 Axis Simultaneous - Impeller - Okuma - MU-500VA - Esprit
Okuma SuperNurbs (MB-56VA) vs Makino SGI (V33)
Просмотров 9 тыс.11 лет назад
Okuma SuperNurbs (MB-56VA) vs Makino SGI (V33)
Okuma GENOS M560V - Sandvik 2P230 series End Mill - High Speed Roughing Aluminum
Просмотров 6 тыс.11 лет назад
Okuma GENOS M560V - Sandvik 2P230 series End Mill - High Speed Roughing Aluminum
Gosiger - Okuma GENOS - A2 54Rc Scroll - Trochoidal - CAMTool - Sandvik
Просмотров 2 тыс.12 лет назад
Gosiger - Okuma GENOS - A2 54Rc Scroll - Trochoidal - CAMTool - Sandvik
Gosiger - Okuma OSP - API custom app
Просмотров 4,3 тыс.12 лет назад
Gosiger - Okuma OSP - API custom app
Getting close to jumping on one of these! Beautiful finish, I was wondering do you have super splines running on this?
above 200ipm it's always crazy , when you think about that some machines could do 1200-1400 IPM (feed , not rapid) in 1999 it becomes more crazy
When buying a m560v, would you recommend to upgrade to a 50 taper spindle, slightly lower Rpm, 12kRpm vs 15kRpm, but larger bearings and a more ridgid tool holding.
@@BrianStall Thank you for your response! Today we have both MX-45 with 40-taper and the larger MX-55 with 50-taper ,and the spindle power of the MX-45 is quite limiting, but the power in a 40-taper spindle of the Genos M460 and 560 seems to be far superior to the older Okumas. One thing that I am a bit worried about with a 50-taper M560 is that the spindel is harder to reach when loading a heavier 50-taper tool.(because the spindle doesn't move in Y-axis) So how easy is it to load tools directly into the magazine, taking into account that the magazine have random placement of tools?
i would use your insert cutter to rough out most of it also less wear on the endmill
This is a machine/tooling demo showing various strategies and machine capabilities. Not a production part. Cheers.
@@BrianStall are you using the old espirit or the espriti TNG?
@@fredrezfield1629 I try to use TNG as much as possible. V4.9
2:10 idk why but somehow i understand *saddam hussein* *saddam hussein* *saddam hussein* *saddam hussein*
Could you estimate the productivit for this parts in cm3/min for chips removing?
PERFECT
These Genos M560V's are a lot of bang for the buck. Great machines.
our shop just bought a new one of these!
Hey Brian, is that a Blum tool setter? How does it compare to the Renishaw OMP40?
Yes, it's a Blum non-contact laser. I am assuming you are referring to the Renishaw OTS. OMP40 is the spindle probe. The Blum laser will allow you to measure features on tooling that you can't do with mechanical setter, like form, , flute count, radius shape, etc. I think the stated accuracy between non-contact and contact setters are nearly the same. Renishaw as well makes a non-contact tool setter. Hope that helps.
@@BrianStall Are there any particular applications where a non-contact setter would be better than the contact setter? One instance that comes to mind would be micro tooling but I'm curious if there's anything else. Do you also know any info on the price difference?
how does one learn to setup and run one of these? I only have 2 axis lathe experience with no live tooling and having a hard time finding someone to hire and train me on 4-5 axis machines
Hello. What type of processing was used in ESPRIT?
I know this video is old but do you know if this was using hi-cut pro or supernurbs?
Cool. But looks like the part would be better suited to the 4axis lathe
Do you work for Gosiger?
What tool holder they using?
Sandvik Coromant CoroChuck 930 HD
No SFM data? I want to plug these numbers into my machine haha
Why the highfeed mill instead of dynamic toolpath with solid carbide?
This is funny ha first three process will work for turning m/c
Glad to see your still putting out videos. What software do you use to get speeds and feeds? I can program like a pro but I struggle with speeds and feeds
Good machine , good programing !.
It blows me away that you can use these kinds of feeds and speeds without work hardening the material. Very cool.
Work hardening happens due to excessive contact with the tool, chips, and work piece. Its applying more heat to the entire system. The quicker the action of the chip being pushed/pulled away from the material the less heat builds up.
@@twwt7004 yes but you still need keep things cool you can't do all this without coolant or chip blasting
Not in the cut long enough. Most of the heat leaves with the chip. Coated carbide is crazy stuff. I Love pushing my Okuma through steel and ss
@@greg2337 Ive got some footage of me shredding P20 with our M560..huge fan
Whats the HI Cut Pro tollerance setting?
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4140 is a easy cut
edward olvera lmao yea sure it is... and I also cut 304 with HSS because it’s so soft
... Jesus... O.O'
Particular clamp... Looks like inserts on the mobile part. o.o
Sintergrip. www.omlspa.it/index.php/en/sintergrip-2
yes Brian, where the Super NURBS is allocated??
where the Super Nurbs is instaled??
Tezgah terazide değil galiba tabla çok oynuyor
This was mostly if not all done climb cutting right?
Yes
yeah looked like it. chips were going out the back of the end mills
My local Hardinge sales guy says there is not a V1000 to be viewed in person anywhere within states of eastern NC.
We have one in Dayton that we are doing turnkey on. Michigan office is working hard at getting one on their floor for July. A large quantity will start arriving early August to port. Where are you located?
how do you like working with the mits controller ?
It's pretty good. It is very similar to Fanuc. I like better Fanuc, especially for operation. Not as much as Okuma OSP. Has some great features for setup offsets and tooling. We are receiving machines with the M80 now. Has touch screen and some better graphics.
Huh! The rotational speed is 452m/min, which I thought was way too fast for steel. This must be a special case :)
But RPM is not Vc. Vc= RPM*ToolDiameter*pi Vc is the speed that the cutting edge on the very circumference of the tool is travelling at, and while it is indeed dependent on RPM, there's more to it than that. Steel likes to be cut at a specific speed, and that cutting speed is meassured in Vc. And yes, the feed can be increased a lot with a small Ae(radial engagement) due to chip thinning, however, this does not affect the allowed Vc value. EDIT: just for clarity: Feed speed(Vf), RPM, and surface speed(Vc)(which is what I call rotational tool speed) are three totally different things
@@bluustreak6578 Yes, everyone here knows that. Surface speed and RPM are not totally different, and radial chip thinning does allow for a higher rpm.
@@bluustreak6578 I'm not an expert, but what I think happens is that through chip thinning you can increase your feed and because you are increasing your feed your tool is moving faster along the part which allows more heat to be taken away from the part and tool through the chip, which then allows you to raise your cutting speed and go even faster. The miracle of HSM.
@@bluustreak6578 also its not that "steel likes to be cut at a certain Vc" its (under normal circumstances) carbide likes to cut steel at a certain range of Vc
It feels so wrong but works so well. I suppose having a nice heavy duty spindle helps.
Nice Brian!
Hi Brian, thanks for the video, if you cam make comparison test between Hardinge Conquest V1000, and Doosan 5700. I know that they cost almost same 80-90K, but which performs better and more rigid.
What options does this 560 have? Is it running Supernerbs? Any recommended options? Thanks.
Daniel Green This is the standard spec machine. Hi-Cut, 15K Big Plus spindle.
Of course it helps to have a very high-end machine...
@@BrianStall is it though? this is made in taiwan i heard not in japan?>
Next week I will be learning this system. Our company just received an Okuma LB3000 EX II. The old workhorse it replaced, measured its internal memory in characters!
Which control does this v33 have? pro 3 or pro 5? Which level is the AIAPC?
Where do you get those vise jaws?
Greg Hunsberger I purchase them through Lexair, inc in Kentucky. www.lexairinc.com They are imported from OML, a company in Italy.
Also you use blue swarf? is that the software you would recommend to make finding optimal speeds and feeds faster or is there a quick software I can download?
No, there is a kit involved. Check out BlueSwarf.com They are doing some new work to create dashboards with tool and holder 3D model. You machine would need to be tapped with kit and artifact.
how do you like the fahrion holders for a cat 40 machine? I'm trying to find quality but coat effective tool holders that perform at speeds and mrr like that in your video. I'm in the us and using Haas machines using hem toolpaths. cheers
cost*
I've used Fahrion Centro P tool holders on several Okuma mills and they are really good tool holders. Not had a problem with endmills or drills sliding out of the collet. Just remember to buy the torque wrench tool Fahrion sells separately it will save you from the trouble of endmills getting stuck in the collet. Also the tool Fahrion supplies to loosen or tighten the collet nut is not the best. It is made from some sort of cast aluminium and it will break if you tighten the collet nut too hard. But it's fairly easy to make a new one from steel that does not break.
Rasmus Laursen thank you appreciate the info. just trying to find a good budget set of tool holders that will work is the kind of toolpaths and feeds and speeds shown. in having issues of chatter and vibration with the er32 collet holders and Endmill holders right now.
Imo the best tool holders for high speed machining is shrink tool holders but buying the whole setup to use those are pretty expensive. Next best thing would be Hydro tool holders. Used different kind of those too from Sandvik, Mapal and Kennametal all worked great. Used solve your chatter problems in most cases but at a price -They are not cheap.
There are some other solutions to try, which i have had great luck with, especially for chatter. Look at Pioneer MX/VX collet chucks. They are similar to the Lyndex-Nikken Insider holders.
36 HRC is not too hard
claudia33 Did somebody say it was? if you are looking for hard milling, please view my other videos milling S7, A2, and H13 anywhere from 52 - 62 Rc.
It's still enough to lower the surface speed ceiling on a lot of tooling. There are a lot harder materials out there sure but it's still impressive to see the material removal rates exhibited here.
Sure, but hardness isn't the end-all answer. Try graphite, hardness close to a pencil, but eats your tools like candy.
Impressive machine, however mastercam dynamic roughing is much more efficient than profit milling rough toolpaths.
the sandvik thread mill can go up to 3600 mm/min considering it cuts not more than a 1mm
that's pretty cool what type of end mill did you used? 3/8 carbide? 4 flutes or 5 flutes or ...? what's your RPM and feed rate? how much are you take off each pass?